Pedal 4Service guide v1.0.4
2. Tools & Torques
2.1 Tooling Notice
The Minimal Pedal 4 has been designed with standard fasteners that accept a wide range of common tools.
We recommend you use adequate tools that can accommodate torque specifications when servicing components, ensuring that torque requirements for fasteners are met.
The following tools are required to disassemble and adjust a variety of fasteners as listed in this service guide:
| Tool | Requirement |
|---|---|
| Allen Keys | 2.5mm - 8mm |
| Ratchets | 1/4" & 3/8" drive |
| Hexalobular Sockets | 5mm - 19mm |
| Torx bits | T10 - T50 |
| Spanner set | 7mm - 19mm |
| Philips screwdriver | PZ2 |
| Torque Wrench | 4 - 105Nm |
| Trolley Jack | Lifting capactiy > 650kg |
| Tow eye | Standard tow eye |
| Minimal brake pad measurement tool | 1-4mm gauge |
| Tyre pressure gauge & inflator | -- |
| Electrical de-pinning tools | Various sizes |
| Side cutters | -- |
| Loctite | 243, 638 |
Attention
Please use tools as this service guide states, failure to do so can result in damage to tools and parts.
2.2 Torque Specifications
Below is a list of torque specifications for fasteners used throughout the Minimal Pedal 4.
Include size of fixings
| Part | Torque (Nm) |
|---|---|
| Wheel Nuts | 105 |
| Brake Discs | 29 |
| Grips | 4 |
| Brake Lever | 8 |
| Switches | 4 |
| Seat | 29 |
| Cargo box mounting | 15 |
| Mudguard bracket | 29 |
| Mudguard | 8 |
| Bumper | 3 |
| Front compartment tray | 3 |
| Headlight plate | 3 |
| Cargo box corners | 8 |
| Driveshaft inner bolt | 45 |
| Trailing arm to axle | 60 |
| Bellcrank to frame | 25 |
| Steering UJ | 45 |
| Canoe to frame | 60 |
| Brake front T piece to frame | 25 |
| Brake P clips | 8 |
| Brake Caliper fixing | 29 |
| Tie rod (both ends) | 80 |
| Handlebar shaft | 29 |
| ARB mounting beam | 29 |
| AEB saddle mounts | 20 |
| Battery box | 20 |
| e-pedal to frame | 12 |
| AES charge port bracket | 20 |
| Seat frame (black) | 25 |
| Seat cover plate | 25 |
| Seat rail fasteners | 20 |
| Front Cross Car Beam | 29 |
| Tie rod locknuts | 40 |
| Motor to mount | 50 |
| Motor mount to frame | 100 |
| Handlebar clamp to post | 29 |
| HMI screen | 6 |
| Wiper to bracket bolts | 29 |
| Wiper spindle clamp nut | 25 |
| Wiper bracket to hoop | 20 |
| Pedal Crank | 25 |
| Door latch | 12 |