4.1 Cargo Box

Ensure vehicle brakes are applied

Locate and remove hoop mounting bolts

• Using a T40 Torx socket, remove the 4 M8x20 flanged bolts securing the cargo box to the cabin hoops.
• Ensure you have someone to support with holding the washers on the outside of the hoops while removing bolts.
• Remove the bolts and the interior washers.

Locate and remove frame mounting bolts

• Using a T40 Torx socket, remove the 4 M8x20 flanged bolts securing the cargo box to the chassis on the floor of the cargo box.

Disconnect the cargo box electrical harness

• Locate the deutsch connector under the front of the cargo box behind the seat.
• Press the two side clips and pull apart to disconnect the harness.

Remove the cargo box

• Using two or more people, carefully lift the cargo box off the vehicle frame and place on the ground.
• Lifting points for two people should be at each wheel arch, or four people at each corner of the box.

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Reinstall cargo box

• Using the correct lifting technique, lift the cargo box and place it back onto the chassic rails.
• Align the hoop and frame mounting points with the cargo box mounting holes.

Install mounting bolts

• With the hoop and frame mounting points aligned, insert the M8x20 flanged bolts and their washers.
• Ensure you have someone to support with holding the washers on the outside of the hoops while inserting bolts.
• Torque all frame mounting points to 25Nm, and torque all hoop mounting points to 20Nm.

Reconnect cargo box electrical connector

• Reconnect the deutsch connector under the front of the cargo box behind the seat.
• Ensure the connector is in the correct orientation and clicks into place securely.

Final checks and reference

• Confirm cargo box is flush with mounting points and bolts are torqued.
• Verify electrical connections and inspect for any loose components.